How to Make a Mad Hatter’s Hat

Written by on August 3, 2016 in Costumes, Crafts, Halloween Crafts, Tutorials with 3 Comments

Johnny Depp’s Mad Hatter’s Hat from “Alice in Wonderland”

Mad Hatter's Top Hat DIY InstructionsThe Mad Hatter’s hat worn by Johnny Depp in Tim Burton’s new movie, Alice in Wonderland, is simply a glorious creation that we all can make and enjoy!

In this article, I will be sharing my photos and step by step instructions to make your own Mad Hatter’s hat similar to the original hat worn by Johnny Depp.

I made this hat for my son to wear to a Halloween party during his college days.  He loves the hat so much that it is now a permanent part of his bedroom decor.  I originally shared these instructions back in 2010 on a website that is no longer in existence.  Since I know how popular my Mad Hatter Top Hat DIY Instructions were, I have moved the content and directions to this permanent site.

 

Supplies Needed to Make a Mad Hatter’s Hat

  • Supplies for Mad Hatter's Hat DIY InstructionsPre-made Top Hat
  • 1 yd. Lace with Metallic Accent
  • Pre-made Peach Sash
  • Peacock Feather(s)Hat Pins ~ 8″ or 9″Straight Pins
  • Adhesive Spray
  • Craft Glue
  • Masking Tape
  • Corrugated Card Board

 

This is the Actual Hat I Purchased

 Elope White Rabbit TopperCheck Price

I purchased the costume hat pictured and cut the threads holding the ears and bow on the hat and removed the bow and ears from the hat.

This is an exceptionally well made hat.  It is even lined.  However, it will not stand up alone so it is necessary to stabilize the top.

I will show you exactly what I did!

 

Stabilizing the Hat ~ Step 1

DIY Mad Hatter Top Hat Instructions

It is necessary to make a cardboard liner for the fabric hat

Outline the round top of the hat on a piece of thick corrugated cardboard.  Cut in out and stuff it in the top of the hat.

Mad Hatter's Hat DIY Instructions

 

Stabilizing the Hat ~ Step 2

Cut a 25″ x 10″ piece of corrugated cardboard.  Be sure to cut the 10″ side in the same direction as the inner fluted piece of the corrugated cardboard.  You will need to be able to bend the longer side of the card to make a tube.

Mad Hatter's Hat DIY Instructions

Stabilizing the Hat ~ Step 3

Gently bend the corrugated cardboard into a round tubular shape.  Use the masking tape to hold the tubular shape.

How to Make a Mad Hatters Top Hat - Stabilizing the hat - Shape Cardboard

Stabilizing the Hat ~ Step 4

Cut 2″ slits in the top of the tube in approx. 2″ intervals and fold down.

Mad Hatter's Hat DIY Instructions

Stabilizing the Hat ~ Step 5

Stick the cardboard tube into the hat.  Fold 4-6 cut sections into the hat and allow the remaining folds to flair out to help hold the top of the hat wider than the center of the hat.  Tape the inside flaps to the cardboard top of the hat.

Mad Hatter's Hat DIY Instructions

 

Covering the Hat ~ Step 1

DIY Mad Hatter Top Hat Instructions

 Elmers Multi-Purpose Spray Adhesive, 4-Ounce, ClearCheck Price

Using the Spray Adhesive sparingly, affix the lace fabric to the hat.  Elmer’s Spray Adhesive will dry clear, but it is not necessary to cover the hat with glue.   Just spot spray the adhesive and hold the fabric in place for a approx. 30 seconds.   Do not put adhesive on the top of the hat.  Use straight pins to hold the fabric in place until it drys around the top flared edge.  DON’T STICK PINS THROUGH THE CARDBOARD.

I left approx. 6 pins attaching the lace fabric to the hat under the flared top edge and approx. 6 pins folded through the lace and hat fabric at the brim of the hat.  The pins at the brim will be covered by the sash.

Note:  You will need to wash you hands occasionally to remove the glue from your hands, otherwise you will have very sticky fingers.

Mad Hatter's Hat DIY Instructions

Mad Hatter's Hat DIY Instructions

 Discount Fabric Stretch Mesh Lace Black Silver Metallic Floral 52′ wide LC794Check Price

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Covering the Hat ~ Step 2

I purchased a pre-made peach dress sash ~ 90″ x 6″.   Tie the Pre-made Sash around the base of the hat.

Mad Hatter's Hat DIY Instructions

 10 New Satin Chair Sashes Bows Ties – Wedding Decorations – PeachCheck Price

 

Covering the Hat ~ Step 3

Using the Spray Adhesive, affix the edges of the lace under the brim of the hat.

Mad Hatter's Hat DIY Instructions

 

Covering the Hat ~ Step 4

Cut 3 strips of Black Felt approx. 2″ wide and 6″ long.  Using the Aleene’s Craft Glue, attach the felt strips inside the bottom of the hat covering the lace edges and glued to the inside cardboard tube.  Use a good coating of this glue.  It will not show and the felt hat band needs to remain firmly in place when taking the hat on and off of your head.

 

Embellishing the Mad Hatter’s Hat

Poke a Peacock Feather on the left side of the hat under the sash.

Pin the Hat Pins on the right front under the sash.

Mad Hatter's Hat DIY Instructions

 Leegoal 100 Pcs Peacock Feathers 10Check Price

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How to Make a Mad Hatters Top Hat - Add Hat Pins

Final Steps for Making a Mad Hatter’s Hat

After the hat set for approx. 48 hrs., I carefully pulled the felt hat band off of the cardboard tube inside the hat, but not off of the lace edges.  I removed the cardboard tube only.  The top cardboard piece remains in the hat to hold the flared shape of the top.  Because the spray adhesive had completely dried, I found that the hat would now hold it’s upright position without the cardboard tube.  I now use the cardboard tube as a hat form or stand when the hat is not being worn.

I tacked the felt hat band in place with a few beads of glue.  The hat is a lot more comfortable to wear without the cardboard insert.

Mad Hatter's Top Hat DIY Instructions

 

“Egad, you learn something new every day.”

The hat pins that I used were all purchased from ebay sellers.  It is pretty awesome what you can buy there, and I was thrilled to find a fairly decent selection available.  I searched for “antique hat pin lot” and was pleased to find 2 pins I really liked in one auction.

“Make a note of that, Marcsy, it might come in useful….”

 

 

“We Are All Mad Here. I’m Mad. You’re Mad….”

 

Additional Supplies and Featured Items

 JVCC JV497 Masking Tape, 60 yds Length x 1Check Price Fiskars 8 Inch Premier Easy Action Bent Scissors (12-99118697WJ)Check Price

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If You Are Late for A Very Important Date and Don’t Have Time to Make Your Own Hat – Amazon Now Offers Them Ready Made

 Alice in Wonderland Mad Hatter Hat, Disney(Large)Check Price Alice in Wonderland Mad Hatter Hat with Hair, DisneyCheck Price

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Please Share the DIY Mad Hatter Hat Instructions with Friends & Family

DIY Mad Hatters Hat

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  1. Olivia says:

    You did a great job on this tutorial Miss Cynthia, I have enjoyed following the progress and maybe this year, will try it. Thanks

  2. Susan says:

    Awesome tutorial! Cool how much your son liked it and that he continues to display it. I would, too!

  3. What a wonderful craft project to do ! Looks a lot of fun. You have provided excellent instructions 🙂

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